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While
the fracture surface of the recent growth (at "B") is characterized
by a clean quasi-cleavage topography, the zone of prior growth (at
"A") was

Figure
6 Close-up view of the transition point between previous crack growth
(A) and recent crack growth (B).
covered with a thick layer of corrosion product or deposit. This
means that the crack was dormant for a certain amount of time before
it was active again, which, during the most recent growth, resulted
in the crack reaching the critical depth for unstable propagation.
On the macroscopic level, the overall crack depth consisted, apparently,
of six cycles of growth events, with well-defined arrest markings
between them, as seen in Figure 7.

Figure 7 A macro-fractograph taken from the St. Norbert failure
showing the various growth periods separated by crack arrest markings
For the St. Norbert case there is sufficient geotechnical data to
suggest that the sliding of the clay soil on the river bank occurred
in bursts when the water level in the river rose above a certain
threshold. In the past several years, this threshold was surpassed
in late spring when the run-off from the melting snow poured into
the river. Similarly, in the case of the SNAM line in Italy, the
pipe was found, from the readings of the strain gauges instrumented
on the pipe, to undergo a period of extension at relatively high
strain rate during the yearly rainy season [13].
Since
the sliding movement of the soil does not reverse, the overall pattern
of axial loading in pipelines associated with the land slide would,
under ideal conditions without slippage between the pipe and the
soil, be analogous to a monotonic tensile loading with a superimposed
low-frequency wave component. When the total load is close to the
yield point of the steel and is sustained for some time, straining
due to low-temperature creep could generate sufficient plastic deformation
at the crack tip for the growth to resume. For a line pipe steel,
room-temperature creep can produce a strain rate in the order of
10-6 s-1 at a load close to the yield point of the steel [15]. Low-temperature
creep-induced plasticity is a transient occurrence, and the strain
rate in steels like linepipe at pipeline operating temperature decays
to an insignificant level within 20 or 30 minutes of the initial
loading. In one study [16], creep in an X-52 linepipe steel at 70
EF stopped within about 1000 seconds (~17 minutes) of loading to
stress levels up to about 65 ksi. However, when the applied stress
was held continuously at 95% UTS, creep continued to failure.
For
linepipe steels exposed to a near-neutral pH environment, hydrogen-assisted
plasticity can also occur, which may delay the exhaustion of the
primary creep. In a recent review on pipeline SCC [17], Parkins
pointed out, in his discussion of cyclic micro-plasticity, the relevance
of the work on hydrogen-assisted creep by Oriani and Josephic [18].
In their creep measurement using a spheroidized mild steel, the
rate of room-temperature creep of a prestressed wire, with a pre-strain
of 5.5%, was found to increase dramatically when hydrogen gas fugacity
was increased to 40 MPa. In fact, strain rates as high as 10-6 s-1
were reported after an increase in the hydrogen fugacity. However,
it is unclear what level of cathodic charging is required to produce
such a hydrogen fugacity in linepipe steels. For a 4340-steel polarized
in a 0.1N NaOH solution at a potential of -1100 mV (SCE), the surface
hydrogen fugacity is only about 0.1 MPa [19].
It
is likely that some amount of hydrogen is produced in the course
of crack propagation in the near-neutral pH environment, as a result
of the cathodic reaction occurring on the crack flanks as well as
at the crack tip. It is possible that this hydrogen could be sufficient
to influence the low-temperature creep of linepipe steels. Relevant
data in the existing open literature is limited on this subject.
The nature of crack propagation in the case of axial cracking is
not as clear. Because the crack growth rates under normal operating
condition are very low, typically a fraction of a mm a year, corrosion
products build up on the fracture surface, which obliterate much
of the fractographic evidence necessary for post-mortem study. It
is possible that the axial cracks also grow in a discontinuous manner,
and each growth event is associated with a dynamic loading event
such as a significant pressure fluctuation.
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