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Corrosivity
of a particular soil is also affected by several other parameters,
including chemicals present in the soil, moisture content and soil
type. For this evaluation,
there are a few other soil parameters that may warrant investigation.
This information is typically determined through laboratory
assessment. These are
listed:
-
soil moisture
-
pH
-
sulfide
concentration
-
chloride
concentration
Without moisture,
corrosion would not occur.
The hydrolyzed water molecule provides the ions required
for anodic (oxidation) and cathodic (reduction) reactions to occur.
Moisture content of approximately 16% or greater is required
to sustain corrosion.
Hydrogen ion
activity is expressed in terms of pH.
Environments containing more of the OH- ion than
H+ ion exhibit a higher pH and are considered alkaline.
Low pH environments, termed acidic, contain more H+
ions then OH- ions.
Generally, for a pH between 6.5 to 7.5 the environment is
considered neutral. Higher
pH and lower pH environments would be considered more corrosive.
Sulfides in
the soil are indicative of the presence of sulfate-reducing bacteria.
Their presence are indicative of oxygen deficient soils and
higher sulfate concentration that is detrimental to cement structures.
Chloride ions
facilitate the corrosion process.
Their presence in the soil may have resulted from snow de-icing
operations on public roads, or the present or historical presence
of salt water. There are many inland areas that contain concentrations
of salt from past salt water exposures.
Determination of the chloride content of the soil is typically
performed in the laboratory.
Concentrations greater than 50 ppm should be considered more
corrosive.
Structure
Electrical Continuity
As
mentioned in the discussion of soil resistivity above, electrically
continuous pipe can be subject to long line galvanic cells.
Electrically continuous pipe can also gather current along
a long length, from a foreign pipeline. These factors would therefore lead one to believe that discontinuous
pipe would be desirable. However,
in order mitigate the effects of long line galvanic cells, and current
flow due to foreign pipelines, cathodic protection would typically
be used. Cathodic protection
relies on the piping being electrically continuous over its length,
so that anodes in one location can be utilized to protect other
locations.
Longitudinal
pipe continuity is typically measured in several locations along
the pipe under study. Access
to the pipe is made via existing test stations and test wires.
Temporary wires are run between two test stations in order
to perform the test.
Individual test
wires are used to establish a voltage circuit (E) and a separate
current circuit (I). An external battery is then utilized to impress a test current.
Voltage and current are read with the external current applied,
and then with the current removed.
From this data,
the longitudinal resistance of a segment of pipe can be calculated
by dividing the resulting change in voltage by the impressed current
(R=delta E/delta I). The
pipe resistance can then be used in further tests and/or compared
to theoretical values.
Pipeline
Excavation
Condition assessment
described to this point provides qualitative information about the
structure corrosion exposure, both for new design considerations
and in the evaluation of existing infrastructure.
Much more quantitative information on existing infrastructure
can be obtained through physical examination, non-destructive evaluation
and statistical analysis. For this type of study of an existing pipeline, the number
of excavations is determined from a practical approach to assessing
corrosion activity along the pipe route.
In analyzing
extreme values encountered in statistical samples, the deepest pit
in the pipe is of primary
interest to the analysis.
This method of analysis, together with studies of factors
influencing the corrosion of the structure of concern, such as soil
resistivity and soil moisture content, allows the prediction of
the magnitude of corrosion penetration problems that will be encountered
on a given structure. This
can be done by inspecting only a very small portion of the structure.
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